Australian Fused Materials

AUSTRALIAN FUSED MATERIALS

Australian Fused Materials

Print this page
AUSTRALIAN FUSED MATERIALS
AUSTRALIAN FUSED MATERIALS
TAPC

Project

Electric Arc Furnace, Nox Removal

​Scope of Work

Design, manufacture and install a Selective Catalytic Reduction (SCR) DeNOx System at Australian Fused Materials, East Rockingham WA.

Equipment Supplied

  • Gas-to-Gas heat exchanger
  • Duct burner and associated gas train
  • Selective Catalytic Reduction (SCR) housing
  • Lateral Flow Reactor (LFR) module/s
  •  Catalyst
  • Ammonia injection grid and associated control valve train
  • Instrumentation
  • Access platform
  • Mechanical and electrical installation
  • Commissioning

Details

Location

East Rockingham, WA

Project Duration

12 months

Completion Date

1999

Specifications

Gas Flow rate

33,600 Nm3/hr

NOX inlet load

up to 1,500 ppm

NOx outlet load

less than 100ppm

Case Studies

Boral

Boral

Boral

Print this page
Boral
Boral
Boral

Project

Boral Maldon ESP Refurbishment

​Scope of Work

For the refurbishments of ESP located at the Maldon Cement Plant. The refurbishments are to ensure emission compliance.

Equipment Supplied

  • Inspection and investigation works
  • Site management of works inclusive of mobilisation and demobilisation
  • Mechanical Repairs
  • Electrical/Control Upgrades
  • Performance testing and commissioning
  • rebon Plant

Details

Location

Maldon, NSW

Project Duration

3 months

Completion Date

2015

Specifications

Gas Flow rate

Not Available

ESP Manufacturer

Joy Manufacturing Pty Ltd

Inlet Dust burden

Not Available

Emission Levels

50 mg/Nm3   (max)

Case Studies

Whyalla

Whyalla Ausmelt

Whyalla

Print this page
Whyalla Ausmelt
Whyalla Ausmelt
TAPC

Project

Whyalla Ausmelt Eductor Venturi Scrubber

​Scope of Work (previous Licencee)

Design and supply of an Eductor Venturi Scrubber (EVS) system at the Whyalla Zinc Smelting Plant.

Equipment Supplied

  • Lime handling and slurry preparation
  • EVS (1)
  • Interconnecting ductwork and stack
  • Instrumentation
  • Recirculation slurry pumps
  • Commissioning

Details

Location

Whyalla, S.A.

Project Duration

5 months

Completion Date

2008

Specifications

Inlet gas flowrate

34,000 Nm3 (dry) /hr

Inlet gas temperature

200ºC

Inlet SO2 concentration

up to 0.66 % v/v

Nominal SO2 removal

90%

Case Studies

Cockburn Cement

Cockburn Cement

Cockburn Cement

Print this page
Cockburn Cement
Cockburn Cement
Cockburn Cement

Project

Cockburn Cement ESP Refurbishment

​Scope of Work

For the refurbishments of ESP located at the Munster Plant. The refurbishments are to ensure emission compliance and continuous operation during normal operations.

Equipment Supplied

  • Inspection and investigation works
  • Site management of works inclusive of mobilisation and demobilisation
  • Mechanical Repairs
  • Electrical/Control Upgrades
  • Performance testing and commissioning

Details

Location

Munster, WA

Project Duration

3 months

Completion Date

2005

Specifications

Gas Flow rate

144,000 Nm3/hr

ESP Manufacturer

Not Available

Inlet Dust burden

150 g/Nm3

Emission Levels

50 mg/Nm3   (max)

Case Studies

Barwon Water

Barwon Water

Barwon Water

Print this page
Barwon Water
Barwon Water
TAPC

Project

Northern Water Plant Project  Forced Draft Co2 De-Gasser System

​Scope of Work

Design, manufacture and deliver a CO2 De-Gasser system comprising a specifically designed FRP Forced Draft De-Gasser unit.

Equipment Supplied

  • Vessel c/w dual spray headers
  • Axial (2) fans with inlet silencers
  • Inlet plenums with filter housings
  • Pressure Instrumentation
  • Interconnecting ducting with supports
  • Sump Vessel

Details

Location

North Geelong (Corio), VIC

Project Duration

4 months

Completion Date

2012

Specifications

Inlet flow rate

67.2 L/s

CO2 removal efficiency

≥90%

Sump Capacity

40m3

Case Studies

Eastern Creek

Eastern Creek

Eastern Creek

Print this page
Eastern Creek
Eastern Creek
TAPC

Project

UR 3R Treatment Facility Ammonia Scrubber

​Scope of Work

Design, supply and commissioning of a foam washer and ammonia scrubbing system for a denitrification reactor at the Eastern Creek UR 3R facility.

Equipment Supplied

  • Foam (1) knock-out vessel
  • Ammonia (1) scrubber
  • Recirculation pumps and piping
  • ID Fans and ductwork
  • Instrumentation

Details

Location

Eastern Creek, NSW

Project Duration

10 months

Completion Date

2004

Specifications

Gas inlet flow-rate

9,250 Am3/hr

Gas inlet temp. (max)

55 ºC

NH3 inlet load

9,500 ppm

NH3 outlet concentration

32 ppm

Case Studies

Port Kembla

Port Kembla

Port Kembla

Print this page
Port Kembla
Port Kembla
TAPC

Project

Veolia CO2 Degassing system

​Scope of Work

Design, supply and commissioning of CO2 degassing system for the reverse osmosis permeate at the water recycling facility at the Port Kembla.

Equipment Supplied

  • CO2 (1) degassing system
  • Forced draft (2) axial fans (duty/standby)
  • Commissioning

Details

Location

Port Kembla, NSW

Project Duration

6 months

Completion Date

2003

Specifications

RO permeate flowrate

231 l/sec

Air flowrate

13,450 m3/hr

CO2 inlet load

45 mg/l

CO2 outlet concentration

<7 mg/l

Case Studies

Redcliffe 1

Redcliffe

Redcliffe

Print this page
Redcliffe
Redcliffe
TAPC

Project

Moreton Bay Council Bio-trickling Filter System

​Scope of Work

Design, supply, installation, commissioning and testing of an odour control system comprising Biological and Odorgard® stages at the Redcliffe Waste Water Treatment Plant.

Equipment Supplied

  • Biological (1) scrubber
  • Odorgard® (1) scrubber
  • Nutrient Storage and dosing
  • Instrumentation & includes outlet H2S monitoring
  • Mechanical & electrical installation
  • Commissioning

Details

Location

Redcliffe, QLD

Project Duration

6 months

Completion Date

2006

Specifications

Ventilation Rate

6,000 m3/hr

H2S inlet load

up to 200 ppmr

H2S outlet concentration

<0.05 ppm

Outlet odour concentration

<500 OU

Case Studies

Alacer Gold

Alacer Gold

Alacer Gold

Print this page
Alacer Gold
Alacer Gold
Alacer Gold

Project

Çöpler SulfidePlant Expansion

​Scope of Work

Design, manufacture, testing and supply of various scrubber assemblies, fans, ancillary components as part of the expansion located at the Çöpler SulfidePlant, Turkey.

Equipment Supplied

  • Scrubber vessels (4) types & internals
  • Exhaust stacks
  • Fans (6)
  • All interconnecting ducting/dampers
  • Instrumentation & controls equipment, inclusive of various valves
  • Commissioning Support
  • Operator Training​

Details

Location

Erzincan Province, Turkey

Project Duration

24 months

Completion Date

2018

Scrubber & Application

Activated Carbon System

Mercury Removal

Wet Cyclonic System

Droplet Capturing & Removal

Variable Throat Venturi & Cyclones

Emission & Particulates

Emergency Bypass Cyclones

Emission & Particulates

Case Studies

Pasminco

Pasminco

Pasminco Cockle Creek Smelter

Print this page
Pasminco
pasminco-1
TAPC

Project

Pasminco Cockle Creek Smelter Pty Ltd Acid Tail Gas Scrubbing System

​Scope of Work

Design, supply, fabrication, installation and site supervision of a Monsanto Enviro-Chem DynaWave® Scrubbing System for SO2 Tail Gas.

A special feature of the design is that zinc oxide slurry is used in the scrubbing process which produces a zinc sulphate product which is used back in the smelting process plant.

Equipment Supplied

  • DynaWave® Reverse Jet Scrubber
  • Interconnecting ducting and dampers
  • Recirculation Pumps (4) – 110kw each
  • Oxidation Blowers (3) – 75kw each
  • Centrifugal Fan – 280kw
  • Interconnecting slurry piping and valves
  • Instrumentation
  • Mechanical and instrumentation installation

 

Details

Location

Boolaroo, NSW

Project Duration

9 months

Completion Date

2000

Specifications

Gas Flow rate

120,000m3/hr

SO2 inlet load

1600 ppm

SO2 outlet load

48ppm

SO3 outlet load

16ppm

SO3 outlet load

9ppm

Case Studies